Toastmaster Toaster TC17A User Manual

TC17A/TC21A  
P/N 45067  
Domestic and Std/ Export  
ENGLISH/French/Spanish  
Rev/ B • V1 • 1/01  
Middleby Cooking Systems Group • 1400 Toastmaster Drive • Elgin, IL 60120 • (847)741-3300 • FAX (847)741-4406  
Conveyor Toaster  
Models TC17A, TC21A  
OWNER'S OPERATING AND  
INSTALLATION MANUAL  
© 2001 Toastmaster, A Middleby Companyꢀ  
is a registered trademark of Toastmaster, A Middleby Companyꢀ All rights reservedꢀ  
Iꢀ DESCRIPTION AND SPECIFICATIONS  
WARNING: IN CASE OF FIRE  
Disconnect the toaster from its power source IM-  
MEDIATELYThis allows the unit to cool, making it  
easier to put out the fireꢀ  
Aꢀ Component Location  
The major components of the toaster are shown in Figure 1  
below/  
Figure 1  
WARNING  
6ꢀ Conveyor  
FOR YOUR SAFETY DO NOT STORE OR USE  
GASOLINE OR OTHER FLAMMABLE VAPORS  
OR LIQUIDS IN THE VICINITY OF THIS OR ANY  
OTHER APPLIANCE  
5ꢀ Entry rack  
4ꢀ Crumb tray  
WARNING  
IMPROPER INSTALLATION, ADJUSTMENT, AL-  
TERATION, SERVICE OR MAINTENANCE CAN  
CAUSE PROPERTY DAMAGE, INJURY OR  
DEATHꢀ READ THE INSTALLATION AND OPER-  
ATING INSTRUCTIONS THOROUGHLY BEFORE  
INSTALLING OR SERVICING THIS EQUIPMENTꢀ  
3ꢀ Top and Bottom  
temperature  
control knobs  
1ꢀ ON/OFF/STBY  
knob  
2ꢀ Conveyor speed  
7ꢀ Return tray  
control knob  
WARNING  
Do not operate the conveyor toaster on either of its  
sides, on its rear surface, or without legsꢀ Prema-  
ture failure of the heating elements will occurꢀ  
Bꢀ Component Function (see Figure 1)  
1-3/ Toaster control knobs - see Section III, Operation/  
4/ Crumb tray - Collects crumbs from the toasted product/ The  
WARNING  
tray can be removed for cleaning/  
Disconnect the toaster from its electrical power  
5/ Entry rack - Loaded with the bakery product to be toasted/ The  
product then slides onto the conveyor/ The entry rack can be  
removed for cleaning/  
supply before cleaning or servicingꢀ  
CAUTION  
Using any parts other than genuine Toastmaster factory parts  
relieves the manufacturer of all liability/  
6/ Conveyor - Transports the bakery product through the toaster,  
between the top and bottom heating elements/  
IMPORTANT  
7/ Return tray - Collects the toasted product/ The tray can be  
Contact your authorized service agent to perform maintenance  
and repairs/ A service agency directory is supplied with your  
toaster/  
removed for cleaning/  
Cꢀ Operating and Electrical Specifications  
Pre-Heat Time: 15 minutes  
IMPORTANT  
Toastmaster (manufacturer) reserves the right to change speci-  
fications and product design without notice/ Such revisions do  
not entitle the buyer to corresponding changes, improvements,  
additions or replacements for previously purchased equipment/  
Electrical Specifications/TC17 toaster models:  
TC17A74: 120V, 50/60 Hz, 1 Ph, 1/97kW, 16/4A, NEMA 5-20P plug  
TC17A63: 208V, 50/60 Hz, 1 Ph, 2/62kW, 12/6A, NEMA 6-15P plug  
TC17A66: 240V, 50/60 Hz, 1 Ph, 2/62kW, 11/0A, NEMA 6-15P plug  
RETAIN THIS MANUAL FOR FUTURE REFERENCE  
This manual provides detailed information for the installation  
and operation of your toaster/ It also contains information to  
assist the operator in diagnosing problems in the event of a  
malfunction/ This manual is an important tool for the operator  
and should be kept readily available/  
Electrical Specifications/TC21 toaster models:  
TC21A63: 208V, 50/60 Hz, 1 Ph, 2/90kW, 13/9A, NEMA 6-20P plug  
TC21A66: 240V, 50/60 Hz, 1 Ph, 2/90kW, 12/1A, NEMA 6-20P plug  
NOTE  
Electrical wiring diagrams are provided at the back of this Manual/  
1
 
Bꢀ Operation Procedure  
Cꢀ Shutdown Procedure  
1/ Restore electrical power to the toaster at the circuit breaker/fused  
1/ Switch the ON/OFF/STBY knob to the OFF (“O”) position/  
disconnect/  
2/ Wait for the toaster to cool/ Note that the cooling fan will remain  
2/ Switch the ON/OFF/STBY knob to the “ON” position/  
in operation to allow the toaster to cool faster/  
3/ Allow the toaster to pre-heat for at least 15 minutes/  
3/ AFTER the cooling fan stops, disconnect electrical power to  
the toaster at the circuit breaker/fused disconnect/  
4/ Adjust the toasting time (if necessary) by turning the conveyor  
speed control knob/  
5/ Adjust the heating element temperatures (if necessary) by turning  
Dꢀ Clearing Jams  
the Top and Bottom temperature adjustment knobs/  
WARNING  
NOTE: For proper toasting of one-sided bakery products (bagels,  
NEVER INSERT YOUR HANDS INTO THE TOASTING  
CHAMBER TO CLEAR A JAMꢀ SERIOUS INJURY MAY  
RESULTꢀ  
etc/), we recommend the following:  
Turn the Top temperature adjustment knob to the desired  
setting to toast the cut side of the product/  
CAUTION  
Turn the Bottom temperature adjustment knob to a lower  
setting, or to the “OFF” position, as desired/  
NEVER use a plastic object to clear a jamꢀ If the toaster is not  
completely cool, damage to the toaster may resultꢀ  
Load the product onto the entry rack with the cut side facing  
CAUTION  
UP, as shown in Figure 5/  
When clearing a jam, use care to avoid damaging the heating ele-  
If the product is loaded cut-side down, reverse the Top and Bottom  
temperature knob settings provided above/ Note that if the product  
is loaded cut-side down, the heat of the conveyor belt may cause  
a slight streaking effect on the cut side of the bakery product/  
mentsꢀ  
1/ Switch the ON/OFF/STBY knob to the OFF (“O”) position/  
2/ Wait for the toaster to cool/ Note that the cooling fan will remain  
in operation to allow the toaster to cool faster/  
5/ Load the entry rack with the bakery product to be toasted/ The  
3/ AFTER the cooling fan stops, disconnect electrical power to  
product will slide off the entry rack and onto the conveyor/  
the toaster at the circuit breaker/fused disconnect/  
6/ After toasting, remove the product from the return tray/  
CAUTION - HOT SURFACES  
DO NOT ATTEMPT TO CLEAR THE JAM UNTIL THE  
TOASTER HAS COOLED THOROUGHLYꢀ  
7/ During inactive periods, switch the Product Selection knob to the  
“STBY” position/ This reduces the power to the heating elements  
to save power during idle periods and extends the life of the  
toaster’s components/ Switching the knob back to the “ON” position  
will return the toaster to operating temperature within 5 minutes/  
4/ Carefully clear the jam using a long object as a probe/ This  
object should preferably be made of wood, which is less likely  
to damage the heating elements/  
Figure 5  
Eꢀ Daily Cleaning  
WARNING  
WHEN CLEANING THE TOASTER, NEVER APPLY  
ENOUGH LIQUID TO STAND IN PLACE ON THE UNITꢀ DO  
NOT SPRAY, RINSE, OR SUBMERGE THE TOASTERꢀ  
EXCESSIVE MOISTURE IN THE UNIT WILL CAUSE A SE-  
VERE ELECTRICAL HAZARD AND MAY OTHERWISE  
DAMAGE THE TOASTERꢀ  
Load buns/bagels  
CUT SIDE UP  
for proper toasting  
CAUTION  
DO NOT clean your toaster using abrasive cleaners or padsꢀ Both  
will scratch and dull the finishꢀ  
1/ With the conveyor running, use a brush to clean any crumbs off  
the conveyor into the crumb tray/  
2/ Switch the ON/OFF/STBY knob to the OFF (“O”) position/  
3/ Wait for the toaster to cool/ Note that the cooling fan will remain  
in operation to allow the toaster to cool faster/  
4/ AFTER the cooling fan stops, disconnect electrical power to  
the toaster at the circuit breaker/fused disconnect/  
CAUTION - HOT SURFACES  
DO NOT TOUCH HOT SURFACES ON THE TOASTER, OR  
REACH INTO THE TOASTING CHAMBER, UNTIL THE UNIT  
HAS COOLED THOROUGHLYꢀ  
5/ Wipe the exterior of the toaster with a damp sponge or cloth  
soaked in hot or warm detergent water/ Wipe with a clean,  
damp cloth to remove the excess detergent, and then wipe again  
to dry the toaster/  
6/ Remove the crumb tray and the return tray from the toaster,  
and empty them/ Wash the trays in warm detergent water, and  
rinse them/  
CAUTION  
Never remove the crumb tray while the conveyor is movingꢀ  
Top temperature  
adjustment knob  
set as desired  
Bottom temperature  
adjustment knob set to a  
lower setting or to “OFF”  
7/ Remove the entry rack from the toaster/ Wash the rack in warm  
detergent water, and rinse it/  
8/ Towel the trays and entry rack dry/ Reassemble all parts onto  
the toaster/  
3
 
Wiring Diagram - Model TC17A74 120V Toasters  
TOP ELEMENT  
BTM ELEMENT 1  
BTM ELEMENT 2  
MOTOR  
CONVEYOR  
SPEED CONTROL  
“ON/OFF/STBY”  
SWITCH  
BOTTOM  
TOP TEMPERATURE  
ADJUSTMENT  
SWITCH  
TEMPERATURE  
ADJUSTMENT  
SWITCH  
FAN  
COOL DOWN  
SWITCH  
TERMINAL  
BLOCK  
GND  
Wiring Diagram - Models TC17A/21A63 208V Toasters, Models TC17A/21A66 240V Toasters  
TOP ELEMENT 1  
BTM ELEMENT 1  
TOP ELEMENT 2  
BTM ELEMENT 2  
TRANSFORMER  
230V p : 115V s  
MOTOR  
CONVEYOR  
SPEED CONTROL  
“ON/OFF/STBY”  
SWITCH  
BOTTOM  
TOP TEMPERATURE  
TEMPERATURE  
ADJUSTMENT  
SWITCH  
FAN  
ADJUSTMENT  
SWITCH  
COOL DOWN  
SWITCH  
TERMINAL  
BLOCK  
GND  
Switch Configuration - All Model TC17A and TC21A Toasters  
“OFF” POSITION  
“ON” POSITION  
“STBY” POSITION  
A Middleby Company  
Toastmaster • 1400 Toastmaster Drive • Elgin, IL 60120 • USA • (847)741-3300 • FAX (847)741-4406  
Middleby Corp 24-Hour Service Hotline 1-800-238-8444  
wwwꢀmiddlebyꢀcom  
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