Vector Air Compressor VEC259 User Manual

VEC259  
CORDED, CORDLESS,  
RECHARGEABLE COMPRESSOR, INFLATOR  
AND LANTERN LIGHT COMBO  
OWNER’S MANUAL  
& WARRANTY INFORMATION  
THIS MANUAL CONTAINS IMPORTANT INFORMATION REGARDING SAFETY,  
OPERATION, MAINTENANCE AND STORAGE OF THIS PRODUCT. BEFORE USE, READ  
AND UNDERSTAND ALL CAUTIONS, WARNINGS, INSTRUCTIONS AND PRODUCT  
LABELS. FAILURE TO DO SO COULD RESULT IN INJURY AND/OR PROPERTY DAMAGE.  
4140 SW 28th Way, Ft. Lauderdale, FL 33312  
PH: 954-584-4446 • TOLL FREE: 866-584-5504 • Fax: 954-584-5556.  
4140 SW 28th Way, FT. LAUDERDALE, FL 33312  
Tel 954-584-4446 • TOLL FREE: 866-584-5504 • Fax 954-584-5556  
MS062703  
 
The compressor on/off switch controls operation of the compressor. It can be  
conveniently depressed and released to control inflation. An exact pressure is obtained  
by observing the gauge and releasing the trigger when the correct pressure is  
achieved. For longer inflation operations, the trigger lock can be moved laterally to  
lock the trigger in the ON position. Pushing the trigger lock to the opposite direction  
releases the trigger and stops inflation.  
1.  
INTRODUCTION  
Congratulations on selecting the Vector AirPro™ Model VEC259 Compressor/Inflator  
and Lantern Light combo. This system is an advanced, high-pressure (up to 260 PSI),  
multi-use air compressor system with unique features that set it far above the value and  
utility of ordinary compressors for mobile use. It is supplied with a standard tire valve  
chuck for filling auto, truck, bike, and motorcycle tires. Additionally, two different  
adapters are supplied to inflate soccer balls, footballs, and popular inflatables. These  
adapters are conveniently stored in a hatch in the compressor body. It is powered  
from its own snap-on/off powerful battery, to be used anywhere it is needed. It can  
also operate from a standard 12 volt DC electrical system found on: trucks, cars, boats,  
airplanes, RVs and tractors, using the supplied DC power adapter. A supplied stan-  
dard 120 volt AC charger recharges the battery when required. Typically, up to three  
completely flat tires can be inflated before the battery pack has to be recharged.  
2.  
ADDITIONAL KEY FEATURES  
Trigger switch with lock to allow hands free operation  
• Corded - includes a DC power adapter for use with standard 12 volt DC power  
supply  
• Battery pack includes non-spillable, maintenance-free, heavy duty, sealed,  
high-density, lead-acid battery  
• Requires no maintenance (other than recharging and cleaning) for optimum  
operation  
The inflator and light share the battery pack and DC power adapter. The inflator  
is used to inflate and deflate air beds, balls, rafts, etc. The lantern is versatile and  
provides a spotlight, fluorescent area light, and emergency flasher.  
Supplied 120 volt AC charger is Underwriter Laboratories (UL) safety tested and listed  
• Battery charging LED on battery automatically activated during AC recharge  
• Analog pressure gauge to 260 PSI compressor  
• Nozzle hatch for storing nozzles in compressor  
• 3 nozzles for inflator  
Extra battery packs can be purchased, if completely cordless operation is required  
(part VEC194). Operating these appliances with the DC power adapter is ideal for  
use with Vector 12 volt DC cordless, portable, rechargeable DC power supplies, if  
extended operating time in the field is required.  
FIGURE 2  
NOZZLE HATCH COVER  
NOZZLE HATCH COVER  
HOSE RETAINING RING  
NOZZLES  
COMPRESSOR OUTLET  
RIBBED BRASS FITTING  
TRIGGER LOCK  
TRIGGER SWITCH  
PRESSURE GAUGE  
COMPRESSOR HOSE  
CAUTION:  
This battery pack is delivered in a partially charged state - you must fully charge  
it before using it for the first time. Initial AC charge should be for 24 hours. Refer  
to Section 6 for use of AC adapter and detailed charging instructions.  
TIRE CHUCK  
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The DC power adapter has a fused DC plug and connecting cord stored inside the DC  
power adapter. To use the DC power adapter, first remove the DC plug from its  
storage in the adapter. Remove the cord from storage, and connect the DC power  
adapter to the compressor. Make sure it snaps into position. Connect the DC plug to a  
12 volt DC source. To remove the DC power adapter, press the release buttons. Put the  
DC plug and cord in the adapter for storage after use.  
3.  
ATTACHING THE COMPRESSOR’S AIR HOSE  
The air hose is supplied as a separate item from the compressor body. The hose has  
a ribbed brass fitting at one end and a standard tire chuck at the other end. To use the  
hose it must first be connected to the compressor outlet. Loosen the hose retaining ring  
(counterclockwise), insert the hose fitting into the short, rubber sealing sleeve. Make  
sure the hose fitting is inserted fully into the sleeve. Partially tighten (clockwise) the  
hose-retaining ring and push the fitting in further. Do this two or three times until the  
fitting is firmly attached and the ring is firmly tightened.  
FIGURE 3  
CONTACT  
WARNING:  
Improperly attached hoses or nozzles can fly out under compressor pressure.  
Make sure the connections are tight.  
WARNINGS:  
FUSED DC PLUG  
1. There is risk of dust or dirt being released if the compressor hose or nozzles  
are not clean when the compressor is turned on.  
2. Wearing protective goggles while operating this compressor can protect  
eyes from flying particles of dust and dirt. Failure to follow instructions may  
cause property damage, and/or personal injury.  
3. Keep out of reach of children.  
RELEASE BUTTON  
4.  
POWERING THE COMPRESSOR, INFLATOR OR LAMP  
5.  
CHARGING/RECHARGING THE BATTERY PACK  
The appliances can be powered either from a supplied battery pack or from a  
supplied DC power adapter.  
Lead acid batteries require periodic charging to maintain a full charge and to ensure  
good battery life. All lead acid batteries suffer from self-discharge over time, and more  
rapidly when they are at higher temperatures. Therefore, these types of batteries need  
periodic charging to replace energy lost through self-discharge. When the battery pack  
is not in use, Vector recommends that the battery is recharged at least every 60 days.  
4.1  
POWERING FROM THE BATTERY PACK  
The supplied battery pack powers the compressor or inflator for a short duration,  
cordless operation. The battery pack should be fully charged initially before use (see  
paragraph 5 for charging instructions.  
All batteries must be recharged as soon as possible after each use. If a battery is allowed  
to remain in a discharged state, battery life will be reduced.  
To connect the charged battery pack to either the compressor or lamp, align the  
battery pack so the battery release buttons snap onto the appropriate appliance. The  
battery pack fits only one way to ensure correct polarity of the contacts. To remove the  
battery pack, press the battery pack release buttons.  
NOTE:  
Recharging battery after each use will prolong battery life; frequent heavy  
discharges between recharges will reduce battery life. Overcharging will reduce  
battery life. Never charge for more than 24 hours.  
4.2  
DC POWER ADAPTER USE  
The time required to fully recharge the battery pack depends on the charge status  
of the battery after its use. If the battery is discharged from recent use, recharge the  
battery for 8 hours.  
The DC power adapter can power an appliance for a longer period of time from an  
external 12 volt DC power source.  
5.1  
AC RECHARGE OF BATTERY PACK  
AC recharge requires the use of the supplied AC/DC adapter. The AC adapter  
must be powered from 110/120 volt AC, 60 Hz North American standard AC recep-  
tacles. The battery pack must be removed from the compressor (applicance) body to  
gain access to the recharge port.  
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6
 
CONTACT  
FIGURE 4  
IMPORTANT:  
Always leave the tire chuck thumb latch in the open position when storing unit.  
RECHARGE PORT  
RECHARGE LED  
6.2  
INFLATE OTHER ARTICLES (WITHOUT VALVE STEM)  
Inflation of items, others than tires, requires use of one of the nozzles (adapters).  
A nozzle can be attached to the tire chuck, or it can directly be connected to the  
compressors outlet, if the hose is removed.  
To attach a nozzle to the tire chuck, open the nozzle hatch cover and remove the  
required nozzle. Place the tire chuck over the nozzle fitting and secure by moving the  
chuck thumb latch so it is parallel with the hose. Make sure the nozzle is clean and  
secure before turning on the compressor. After use, release the nozzle from the chuck  
by lifting the latch. Return the nozzle to the nozzle hatch.  
RELEASE BUTTON  
110/120 VOLT AC WALL  
ADAPTER WITH CORD  
To attach a nozzle directly to a compressor.  
1. Remove the hose from the compressor outlet by loosening (counterclockwise) the  
hose retaining ring and sliding out the ribbed brass fitting.  
To remove the battery pack from the appliance body for charging, make sure the  
trigger switch is OFF. Press both battery pack release buttons at the same time. Pull the  
battery pack down away from the appliance body. Insert the barrel connector of the  
AC adapter into the battery packs receptacle (recharge port). Plug the AC adapter  
into a 120 volt AC standard household receptacle. Observe the red LED lights. Charge  
for the recommended time. Do not overcharge! Disconnect and store the AC recharge  
adapter from the battery pack and AC source when not in use.  
2. Insert the selected nozzle into the compressor outlet and secure it by tightening the  
hose retaining ring.  
3. After using the compressor, remove and store the nozzle in the nozzle hatch.  
Refer to “Typical Inflation Times” for approximate pressure and time. Small items like  
volleyballs, footballs, etc. inflate very rapidly.  
4. Insert nozzle (e.g needle) into item to be inflated and inflate to desired pressure.  
5. Turn on compressor switch - inflate to desired pressure or fullness.  
6.  
COMPRESSOR/TIRE INFLATOR  
7.  
TYPICAL INFLATION TIMES FOR COMPRESSOR USE  
This 12 volt DC compressor is the ultimate compressor for all vehicles, trailer tires and  
recreational inflatables. Three different sized nozzles are supplied.  
The following are approximate pressure and inflation times for various items:  
IMPORTANT:  
WARNINGS:  
Read safety instructions carefully to avoid possible injury or property damage.  
Always follow tire manufacturers recommendations for pressure on item to be inflated.  
WARNINGS:  
The compressor is capable of inflating to 260 pounds per square inch (PSI)  
pressure (approximately 18 kg/cm). To avoid over-inflation, carefully follow  
instructions on articles to be inflated. Never exceed recommended pressures.  
Bursting articles can cause serious injury. Always check pressure with the  
pressure gauge. Never leave compressor unattended while in use. Allow unit to  
cool for five minutes after 10 minutes of continuous operation.  
VEHICLE AND TRAILER TIRES  
TIRE SIZE  
PRESSURE  
26 psi  
30 psi  
30 psi  
50 psi  
TIME FROM “0” PRESSURE  
2.50 min.  
155/80R 13"  
185/70R 14"  
235/75R 15"  
235/85R 16"  
4.50 min.  
6.50 min.  
16.00 min.  
BICYCLE TIRES  
TIRE SIZE  
6.1  
TIRE INFLATION OR PRODUCTS WITH A VALVE STEM  
PRESSURE  
10 psi  
TIME FROM “0” PRESSURE  
40 sec.  
1. Place connector (chuck) on valve stem.  
27 x 1" racing  
2. Push connector toward valve stem and close thumb latch.  
3. Make sure connector is pushed onto valve stem as far as possible before closing  
thumb latch.  
INFLATABLE ARTICLES  
ITEMS  
PRESSURE  
13 psi  
9 psi  
TIME FROM “0” PRESSURE  
24 seconds  
Football  
4. Turn on the compressor (for larger items the trigger can be latched).  
5. Observe pressure with the pressure gauge.  
6. When desired pressure is reached, open thumb latch and remove connector from  
valve stem.  
Basketball  
20 seconds  
6 seconds  
Volleyball  
5 psi  
7. Turn off compressor power switch.  
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8
 
FIGURE 6  
SPOTLIGHT  
8.  
INFLATING  
1. Connect the inflator/deflator to either the battery pack or the DC power adapter.  
2. Be sure the appropriate nozzle head is attached to the tapered inflating port of the  
inflator/deflator unit. Push the nozzle onto the inflation port to attach. The inflat-  
ing port can be identified by location. It is on the side of the unit.  
3. Position the nozzle against the valve of the inflatable item. Turn on the unit, and  
inflate the item to desired firmness. After inflation, move the nozzle away from the  
valve and turn the switch OFF.  
SPOTLIGHT TRIGGER SWITCH  
(LATCHING)  
SCREW  
SLIDE SWITCH  
FLUORESCENT/OFF/  
EMERGENCY FLASHER  
8.1  
DEFLATING  
1. Pull off the nozzle from the inflating port of the unit and reinstall it at the  
deflating port of the inflator/deflator (on the top of the unit). Press the  
nozzle to attach.  
2. Power the Inflator with either the battery pack or the DC adapter.  
3. Position the nozzle against the valve of the inflated item. Turn on the  
unit and deflate the item.  
EMERGENCY FLASHER  
FLUORESCENT LAMP  
12V DC  
ACCESSORY OUTLET  
NOTE: If the inflatable items air valve is equipped with a safety flap, it maybe  
necessary to hold the flap open with a pencil or similarly shaped object  
to deflate the item.  
9.  
LANTERN LIGHT  
The lantern light is actually three lights in one. The spotlight provides a bright focused  
light; a bright, long lasting fluorescent lamp provides general area lighting, and a 3  
light LED flashes on and off for emergencies.  
The main quartz-halogen spotlight is controlled on and off by a latching trigger switch  
on the handle. The lantern light is powered by either the 12 volt battery pack or the  
12 volt DC power adapter.  
BATTERY PACK OR  
DC POWER ADAPTER  
Approximate continuous runtimes on a fully charged battery are:  
A 12 volt DC accessory outlet is located on the side of the unit. This permits cell phone  
recharging or operation of other 12 volt DC appliances. If the battery pack is installed  
(3 amp hour, 12 volt battery or 36 watt hours), appliance wattage should be limited  
to prevent rapid battery rundown.  
Spotlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5 hours  
Fluorescent light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 hours  
Emergency flasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150 hours  
Recharge the battery pack after each use. (Refer to Section 5 for details.)  
9.1  
PARTS REPLACEMENT LANTERN LIGHT  
Replaceable parts for the lantern light are:  
The quartz halogen bulb and the fluorescent tube.  
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4. Push the pins on the new bulb into the socket and make sure the bulb is  
fully inserted.  
FIGURE 6 - LANTERN LIGHT PARTS REPLACEMENT  
5. Replace the lens and bezel.  
6. Tighten (clockwise) the bezel until it is snug.  
7. Test the light for proper operation by turning it on and then off.  
BULB  
REFLECTOR  
9.3  
FLUORESCENT LAMP REPLACEMENT  
The bulb type is a standard 4 watt, F4T5/D fluorescent tube. A replacement bulb can be  
purchased from local lighting, hardware or camping stores. The fluorescent lamp tube  
can be replaced after the front vertical lens is removed. The procedure follows:  
BEZEL  
LENS  
1. Remove the battery pack or DC adapter. Using a small Phillips screwdriver,  
unscrew (counterclockwise) the small screw at the top of the lens.  
2. Slide the lens down from the top of the unit and remove the lens. Set the lens aside.  
3. Remove the fluorescent tube by turning one-quarter turn so pins at both ends of  
the tube are released from the sockets.  
SCREW HOLE  
(SCREW REMOVED)  
4. Set the defective tube aside for proper disposal.  
5. Put in a new tube, being careful to keep the bulb pins from bending.  
6. Rotate the tube one-quarter turn to lock the pins into the sockets.  
7. Check the new tube to make sure it is secure in the sockets.  
8. Replace the lens, and slide it towards the top of the unit. The screw holes should  
align.  
9. Replace the small screw and carefully tighten with the Phillips screwdriver.  
10. Follow local ordinances for fluorescent bulb disposal.  
REMOVE LENS  
10.  
MAINTENANCE/REPLACEMENT PARTS  
For replacement parts (batteries, DC power adapters, AC charging adapters, cables,  
etc.), contact Vector technical support: (954) 584-4446 or toll free (866) 584-5504.  
Periodically, cables, hose, nozzles, and connectors should be inspected for damage,  
corrosion, dust and dirt. If surfaces are dirty, they can be wiped clean with a cloth  
moistened with water and a drop of detergent. Battery pack contacts can be wiped  
clean with a dry cloth.  
9.2  
QUARTZ HALOGEN BULB REPLACEMENT  
The bulb is a 15 watt, 12 volt, G4 projection type. This type bulb has two connector  
pins that plug into a socket. The procedure follows:  
1. Unscrew the bezel (counterclockwise) and remove the bezel and lens.  
2. Hold the reflector in place against the body of the lamp and pull the bulb straight out.  
Note the location of two socket holes that accept the bulb pins.  
11.  
BATTERY REPLACEMENT  
3. Using a clean cloth, remove the new bulb from the packing material.  
The battery in the battery pack should be replaced with a new one when the operating  
capacity is reduced to about one half or the ability to inflate one and one half  
average sized automobile tires. Make sure that the battery is fully charged before  
determining that the battery pack should be replaced. Contact Vector technical  
support and ask for part VEC194. This battery pack is also used with other Vector  
products that include portable inflators and spotlights. For more details, please contact  
our technical support department toll free (866) 584-5504.  
NOTE: Do not touch the new bulb with bare hands; oil from fingers can cause  
premature failure of these bulbs. If the bulb is touched, clean the bulb  
with alcohol and a clean cloth after the bulb is installed.  
11  
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11.  
SPECIFICATIONS  
FOR COMPRESSOR:  
1 YEAR LIMITED WARRANTY PROGRAM  
Battery . . . . . . . . . . . .12 volt, 3 Amp hour, non-spillable, sealed lead acid  
Compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .260 PSI maximum  
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.82 lbs (.83 kg)  
Height w/battery . . . . . . . . . . . . . . . . . . . . . . . . .11.25 inches (28.57 cm)  
Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.0 inches (10.16 cm)  
Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 inches (17.78 cm)  
This limited warranty program is the only one that applies to this product, and it sets forth all the  
responsibilities of Vector Manufacturing, Ltd., regarding this product. There is no other warranty,  
other than those described herein.  
This Vector Manufacturing, Ltd. product is warranted, to the original purchaser only, to be free of  
defects in materials and workmanship for one year from the date of purchase without additional  
charge. The warranty does not extend to subsequent purchasers or users. Vector Manufacturing,  
Ltd. will not be responsible for any amount of damage in excess of the retail purchase price of the  
product under any circumstances. Incidental and consequential damages are specifically excluded  
from coverage under this warranty.  
LANTERN LIGHT:  
Quartz Halogen Bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15W, G4  
Fluorescent Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .F4T5/D  
This product is not intended for commercial use. This warranty does not apply to accessories or  
damage to units from misuse or incorrect installation. Misuse includes wiring or connecting to  
improper polarity power sources.  
RETURN/REPAIR POLICY: Defective products, other than accessories, may be returned postage  
prepaid to Vector Manufacturing. Any defective product, other than accessories, that is returned  
to Vector Manufacturing within 30 days of the date of purchase will be replaced free of charge. If  
such a product is returned more than 30 days but less than one year from the purchase date,  
Vector Manufacturing will repair the unit or, at its option, replace it free of charge.  
If the unit is repaired, new or reconditioned replacement parts may be used, at Vector  
Manufacturings option. A unit may be replaced with a new or reconditioned unit of the same or  
comparable design. The repaired or replaced unit will then be warranted under the terms of the  
remainder of the warranty period. The customer is responsible for the shipping charges on all  
returned items after 30 days. During the warranty period, Vector Manufacturing, Ltd. will be  
responsible for the return shipping charges.  
LIMITATIONS: This warranty does not cover accessories, bulbs, fuses and batteries, defects resulting  
from normal wear and tear (including chips, scratches, abrasions, discoloration or fading due  
to usage or exposure to sunlight), accidents, damage during shipping to our service facility,  
alterations, unauthorized use or repair, neglect, misuse, abuse, failure to follow instructions for  
care and maintenance, fire, flood and Acts of God.  
If your problem is not covered by this warranty, call our Technical Support Department (954) 584-  
4446 or toll free (866) 584-5504 for general repair information and charges if applicable.  
STATE LAW RIGHTS: This warranty gives you specific legal rights. Some states do not allow  
limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or  
consequential damages, so the exclusions or limitations stated herein may not apply. This warranty  
gives the purchaser specific legal rights; other rights, which vary from state to state, may apply.  
TO REQUEST WARRANTY SERVICE FOR THIS PRODUCT: Contact Vector Manufacturing technical support  
by telephone, fax or mail. We suggest that you keep the original packaging in case you need to  
ship the unit. When returning a product, include your name, address, phone number, dated sales  
receipt (or copy) and a description of the reason for return and product serial number. After  
repairing or replacing the unit, we will make every effort to return it to you within four weeks.  
WARRANTY ACTIVATION: Please complete Warranty Activation Card and mail to Vector  
Manufacturing. Enter “VEC259” as Model and "Corded, cordless, rechargeable compressor and  
lantern light combo" as Product Type. All Vector Manufacturing, Ltd. products must be registered  
within 10 days of purchase to activate this warranty. Mail the completed registration form, along  
with a copy of the original sales receipt to:  
ATTN.: CUSTOMER SERVICE / VECTOR MANUFACTURING, Ltd.  
4140 SW 28th Way, Ft. Lauderdale, FL 33312  
PH: 954-584-4446 • TOLL FREE: 866-584-5504 • Fax: 954-584-5556.  
WARRANTY IS NON-TRANSFERABLE AND NON-REFUNDABLE.  
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